Static Multifunctional Extraction Tank

The main body of this static multifunctional extraction tank is made of high-quality stainless steel, which has excellent corrosion resistance and can effectively resist the erosion of all kinds of chemical substances to ensure long-term stable operation. Its unique static design, no stirring in the extraction process, to avoid the destruction of the cell structure of the material, is conducive to the full dissolution of the active ingredients. The tank is equipped with a perfect heating, cooling and reflux system, which can accurately control the extraction temperature and time, and make the solvent fully contact with the material through circulating reflux, so as to improve the extraction efficiency and purity. In addition, it is equipped with convenient discharging and residue cleaning device to complete the material handling process conveniently and quickly. Widely used in traditional Chinese medicine, natural products, food additives and other fields of active ingredient extraction, it is the ideal equipment to realize high-quality and high-efficiency extraction process.

I. Product structure and principle

Product Mix:The main body of the static multifunctional extraction tank is made of high quality stainless steel with excellent corrosion resistance. The tank is of airtight structure, with inlet and exhaust ports at the top, which is convenient for adding materials and discharging gases. The bottom of the tank is equipped with a discharge port and residue discharge port, which is convenient for material disposal. The outside of the tank is equipped with a heating jacket, which can be heated by steam, hot water and other hot media; at the same time, it is equipped with a cooling device, which is used to control the extraction temperature. In addition, it is equipped with reflux pipeline and condenser, constituting a reflux system to ensure the recycling of solvents.
How it works:The material to be extracted and the solvent are added into the tank proportionally, and the material is heated through the heating jacket, so that the solvent is in full contact with the material and the active ingredients are gradually dissolved in the solvent. During the extraction process, the steam is condensed by the condenser and returned to the tank to realize the recycling of solvent and improve the extraction efficiency. Through precise control of temperature, time and other parameters, it can realize the full extraction of the active ingredients of different materials. After extraction, the extract can be released through the discharge port, and the residue is discharged from the slag discharge port.

II. Performance Advantages

Excellent materialThe use of high-quality stainless steel, corrosion resistance, to ensure that the service life of the equipment, and in line with the food, pharmaceutical and other industry health standards, to avoid material contamination.
static extraction: No need to stir, to avoid mechanical damage to the cell structure of the material, which is conducive to the complete dissolution of the active ingredients and improve the quality of the extract.
Precise temperature control: The heating and cooling system can accurately control the extraction temperature to meet the strict requirements of different materials on the extraction temperature and improve the extraction efficiency and purity.
Highly efficient reflux: Reasonable design of reflux system, high utilization rate of solvent recycling, reducing solvent consumption and lowering production cost.
Convenient operation: Convenient and quick operation of feeding, discharging and slagging, reducing manual labor intensity and improving production efficiency.

III. Application scenarios

Chinese medicine industry: It is used for the extraction of alkaloids, flavonoids, polysaccharides and other active ingredients in Chinese herbal medicines, and is the key equipment for the production of traditional Chinese medicine preparations.
Natural Products Extraction: It is suitable for extracting pigments, flavors, bioactive substances, etc. from natural raw materials such as plants and animals, and providing raw materials for cosmetic and food additive industries.
Food industry: It can be used to extract fruit juice, plant protein, etc. to enhance food quality and nutritional value.
Research: To provide reliable extraction equipment for laboratories in research institutes and universities and to support research in natural product chemistry, medicinal chemistry and other disciplines.

IV. Operation and maintenance

Easy to operate:When feeding, materials and solvents are added to the tank in proportion; during the extraction process, temperature, pressure and other parameters are monitored in real time; after the end of extraction, discharging and slagging operations are carried out sequentially.
Easy maintenance: Regularly check the sealing performance of the equipment to ensure that there is no leakage; clean the inside of the tank and the external pipeline to prevent the accumulation of impurities affecting the extraction effect; check the operation of the heating and cooling devices and reflux system, and replace the worn parts in a timely manner; carry out regular maintenance of the equipment to extend the service life of the equipment.

V. Technical parameters


capacity	500L - 5000L (customizable)
material (that sth is made of)	Stainless steel (304/316L)
Design Pressure	Tank: 0.3MPa; Jacket: 0.6MPa
Design temperature	Inside tank: 100°C; jacket: 150°C (when heated by steam)
Heating method	Steam heating, electric heating, hot water heating (optional)
Cooling method	water cooling
reflux ratio	1 - 5 (adjustable, depending on process requirements)
withdrawal time	0.5 - 8h (adjusted flexibly according to material characteristics, composition content and process requirements)

With its scientific structural design and efficient extraction performance, the static multifunctional extraction tank provides a solid guarantee for many industries such as traditional Chinese medicine and natural product extraction. As a source manufacturer, we supply equipment directly and support all-round personalized customization. No matter what your special needs are in terms of volume size, material (e.g. 304/316L stainless steel), heating method (steam/electric/hot water heating), etc., we can customize according to your needs. If you would like to learn more about our products, get a quote, or seek a professional extraction solution, please feel free to contact us. We will be happy to serve you, help you to improve production efficiency and product quality, and jointly open a new journey of efficient extraction!