Dynamic multifunctional extraction tank

The main body of this dynamic multifunctional extraction tank is made of high-quality stainless steel, with excellent corrosion resistance, ensuring long-term stable operation and complying with hygiene standards. The core dynamic stirring device can be driven by the motor to achieve different speeds of stirring to promote full contact between the material and solvent, accelerate the dissolution of the active ingredients, significantly improve the extraction efficiency and shorten the extraction time. The tank is equipped with perfect heating and cooling system, which can precisely control the extraction temperature and adapt to the characteristics of different materials. At the same time, the circulating reflux device can make the solvent reuse, improve the utilization rate of raw materials and purity of extraction. Applicable to traditional Chinese medicine, food, chemical and other fields, whether it is the extraction of active ingredients in traditional Chinese medicine, or separation of nutrients in food raw materials, can be easily competent. The equipment is easy to operate, easy to clean and maintain, and is the ideal choice for modern production to realize efficient and accurate extraction.

I. Product structure and principle

Product Mix:The main body of the dynamic multifunctional extraction tank is made of high quality stainless steel with excellent corrosion resistance and strength, ensuring long-term stable operation and meeting the hygienic standards of food, pharmaceutical and other industries. The top of the tank is equipped with a stirring device with adjustable speed, driven by a high-efficiency motor with different types of stirring paddles to meet diversified stirring needs. The tank is equipped with a heating jacket, which can realize the heating function by means of steam, hot water or electric heating; meanwhile, it is equipped with a cooling system to precisely control the extraction temperature. In addition, it is equipped with circulating reflux pipeline and supporting devices to realize the recycling of solvents.
How it works:Through the operation of stirring device, the material and solvent are fully mixed and contacted to accelerate the dissolution of active ingredients. The heating system provides suitable temperature conditions to promote the dissolution process, while the cooling system can regulate the temperature in time according to the process demand to prevent the destruction of the active ingredients. The circulating reflux device allows the solvent to circulate continuously in the tank, increasing the contact frequency between the solvent and the material, thus enhancing the extraction rate and purity of the active ingredients, and realizing an efficient and precise extraction process.

II. Performance Advantages

Efficient mixing: Dynamic stirring design, accelerate the mixing of materials and solvents, significantly shorten the extraction time, enhance the dissolution efficiency of the active ingredients, compared with the static extraction is more advantageous.
accurate temperature controlThe heating and cooling systems work together to precisely adjust the temperature according to the characteristics of the material, to meet the strict requirements of the temperature for extraction of different components, and to ensure the quality of extraction.
Excellent materialThe use of high-quality stainless steel, corrosion resistance, not easy to contaminate the material, to ensure the safety of the extraction process and hygiene, to extend the service life of the equipment.
Solvent Savings: Circulation reflux system realizes the reuse of solvents, reduces solvent consumption, effectively controls production costs, and improves the utilization rate of raw materials at the same time.
wide range of adaptabilityAdjustable stirring speed and diversified paddle configurations can adapt to materials of different viscosity and nature to meet the needs of extraction process in many industries.

III. Application scenarios

Chinese medicine industry: For the rapid extraction of alkaloids, flavonoids, volatile oils and other active ingredients in Chinese herbal medicines, to improve the production efficiency and quality of Chinese medicine preparations.
Food industry: Suitable for the extraction of fruit juice, plant protein, natural pigments, etc., to help food nutritional fortification and flavor enhancement.
Chemical industry: Plays an important role in the purification and dissolution of chemical raw materials and other processes, such as the production of resins, adhesives and other products.
Research: Provide flexible and efficient extraction equipment for universities and research institutions to support experimental work such as natural product research and drug development.

IV. Operation and maintenance

Regularly check the operation of the mixing device, timely replacement of worn paddles and seals to ensure the mixing effect and equipment sealing. Clean the inside of the tank and circulating pipes to prevent the accumulation of impurities affecting the extraction effect. Maintain the heating and cooling system according to the instruction manual to ensure the long-term stable operation of the equipment.

V. Technical parameters


Specification	TQ - 1000	TQ - 2000	TQ - 3000	TQ - 6000	TQ - 8000	TQ - 10000
Full Volume (L)	1200	2300	3200	6300	8500	11000
Tank design pressure (MPa)	0.09
Design Pressure in Jacket (MPa)	0.3
Filling port diameter (mm)	400	400	400	500	500	500
Heating area (㎡)	3	4.7	6.8	10	12	15
Condensing area (㎡)	4	5.4	8	10	15	18
Cooling area (㎡)	1	1	1.5	2.2	2.2	2.2
Filtration area (㎡)	0.25	0.25	0.25	0.3	0.3	0.36
Slag door diameter (mm)	800	800	800	1000	1000	1000
Steam consumption (kg/h)	285	346	570	718	903	1144
Equipment weight (kg)	1800	2050	2400	3025	4030	6500
Heated Vapor Tube Ports	DN - 50	DN - 50	DN - 60	DN - 60	DN - 80	DN - 80
Secondary Vapor Tube Port	DN - 80	DN - 80	DN - 100	DN - 100	DN - 100	DN - 100
Cooling Water Ports	DN - 50	DN - 50	DN - 60	DN - 60	DN - 70	DN - 70
Motor power Kw	2.2	4.0	5.5	5.5	7.5	7.5
Stirring speed ppm/min	21	21	32	32	32	32

This dynamic multifunctional extraction tank supports personalized customization, for more product information or to obtain exclusive offers, please feel free to contact us, we will provide you with professional and efficient extraction solutions to help improve production efficiency and product quality!